Medium Duty Rack Case

Chaoyu successfully completed a medium duty rack warehouse project for an industrial spare parts distributor requiring efficient storage for cartons, tools, components, and medium-weight products.

The client needed a warehouse storage solution that could improve SKU organization, increase picking efficiency, and maximize available warehouse space while maintaining easy manual access to products.

After evaluating the warehouse layout, product dimensions, and daily operational workflow, Chaoyu designed a customized medium duty shelving system tailored to the client’s storage requirements.

Customer Challenges

Before installing the new rack system, the warehouse faced several operational problems:

• Poor SKU organization

• Low space utilization

• Slow order picking efficiency

• Mixed product storage causing inventory confusion

• Insufficient storage capacity for growing inventory

• Difficulty accessing frequently picked items

The customer required a storage system that could support both carton storage and manual picking operations while remaining flexible for future warehouse expansion.

Chaoyu Medium Duty Rack Solution

Chaoyu supplied a customized medium duty rack system designed for industrial warehouse applications.

Key Features of Medium Duty Rack

• Adjustable shelf height for different carton sizes

• Strong steel structure with stable load-bearing performance

• Easy manual picking access

• Optimized aisle spacing for warehouse operations

• Modular design for future expansion

• Powder-coated surface for corrosion resistance

The warehouse shelving layout was optimized based on product turnover rates and SKU classifications, helping operators quickly locate and access products during daily picking operations.

Project Specifications

Results After Installation

After implementing the medium duty rack system, the customer achieved several operational improvements:

• Increased warehouse storage capacity

• Faster order picking efficiency

• Improved SKU visibility and organization

• Better warehouse workflow management

• Reduced manual handling time

• More efficient use of vertical warehouse space

The optimized storage layout also helped reduce warehouse congestion and improved daily inventory management efficiency.

Why Choose Chaoyu Rack?

Chaoyu provides customized warehouse storage solutions for industrial applications worldwide.

Our Advantages

• Custom rack design support

• Factory-direct pricing

• OEM & ODM service

• Fast production lead time

• Professional export experience

• Stable structural quality

• Flexible warehouse layout solutions

We help customers improve warehouse efficiency, maximize storage capacity, and build scalable storage systems for long-term business growth.

Request a Warehouse Storage Solution

Looking for a reliable medium duty rack manufacturer for your warehouse project?

Contact Chaoyu today for customized warehouse shelving solutions, layout design support, and competitive factory pricing.